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Blog Posts & Technical Articles

Discover expert tips, techniques, and insights into powder coating, from beginner basics to advanced methods. Our blog posts and technical articles cover everything you need to know, including industry trends, troubleshooting, and innovative solutions, helping you master the art of powder coating for superior results.

Understanding Powder Coating Primers and Their Applications

By: Austin Talley

Published: February 11, 2025

While primers are not required for all projects, they can serve as a foundation for subsequent topcoats by providing improved adhesion and corrosion resistance. Available in two primary chemistries, epoxy and hybrid, primers offer unique benefits tailored to specific application needs. In this article, we’ll delve into the characteristics, advantages,…

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Reading time: 3 minutes

Choosing the Right Spray Nozzle

By: Garrett McCaleb

Published: February 6, 2025

Having the right tools for the job is crucial for achieving professional looking results. One often overlooked but critical component is the spray nozzle. Using the correct spray nozzle for specific parts can make all the difference in ensuring a smooth, even coat and minimizing waste.

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Reading time: 4 minutes

Understanding Kilovolts & Microamps and How Are They Used in Powder Coating?

By: Garrett McCaleb

Published: January 20, 2025

The electrostatic charge is a core component of the powder coating process. It is used to transfer the powder coating to a grounded part to hold the powder in place for the curing process. The electrostatic charge is typically applied using a spray gun that can adjust the electrical voltage…

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Reading time: 7 minutes

Can I Coat Over an Older Powder Coating?

By: Garrett McCaleb

Published: January 20, 2025

Deciding whether you can coat over an older powder coating is an important consideration for many maintenance and refurbishment projects. The ability to apply a new layer of powder coating over an existing one can save time and costs compared to stripping and recoating from scratch. However, several factors influence…

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Reading time: 6 minutes

The Importance of Grounding in Powder Coating

By: Garrett McCaleb

Published: October 10, 2024

Grounding is a critical component of the powder coating process, enabling the efficient transfer of electrostatic charges between the powder coating equipment and the workpiece. By establishing a stable connection to the ground, this ensures that the powder coating process operates within a controlled environment, promoting uniform coating and optimal…

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Reading time: 5 minutes

The Critical Role of Well-Maintained Powder and Equipment

By: Garrett McCaleb

Published: October 10, 2024

The consistency of your coating application and the overall productivity of your business hinge on the performance of your equipment. Spray guns, curing ovens, and compressors are all vital components that must operate smoothly to achieve flawless finishes. Regular maintenance ensures that these tools function as intended, preventing issues such…

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Reading time: 23 minutes

What are Dormants and How Do They Work

By: Brian Talley

Published: October 9, 2024

Dormant powder coatings are specialized finishes that appear muted until a clear top coat is applied, revealing vibrant, multi-dimensional colors. These coatings utilize unique pigments and curing processes, creating eye-catching effects. Ideal for custom applications, they offer enhanced aesthetics and durability compared to traditional powder coatings.

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Reading time: 16 minutes

Lint, the Weasel of Powder Coating

By: Garrett McCaleb

Published: October 9, 2024

Lint contamination poses significant risks to the quality of powder coatings, leading to surface imperfections, poor adhesion, and reduced durability. Common sources include textiles, dust, and unmaintained air systems. To mitigate these issues, thorough cleaning, proper substrate preparation, and maintaining a clean environment are essential for achieving high-quality finishes.

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Reading time: 6 minutes

Tackling Faraday Areas

By: Garrett McCaleb

Published: October 9, 2024

IntroductionPowder coating is one of the most effective ways to achieve smooth, durable finishes on a variety of surfaces. Whether you’re working with automotive parts, industrial components, or metal furniture, powder coating ensures a professional, long-lasting result that can stand up to heavy use and harsh environments.However, one challenge that…

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Reading time: 2 minutes